• How to use poly round sling?

    Poly round slings are versatile and durable lifting devices commonly used in various industries for hoisting and rigging applications. They are designed to handle heavy loads and provide a secure and reliable means of lifting objects. If you are unfamiliar with using round slings, here are some general guidelines to help you use them safely and effectively.

    1. Choose the appropriate sling: Select a round sling with the correct capacity to safely lift the load you intend to hoist. Consider factors such as the weight of the load and the length of the sling needed. Different sling capacities and lengths are available to meet your specific requirements.

    2. Lift the load smoothly: Lift the load in a controlled manner, keeping it stable throughout the lifting process. Avoid sudden jerks or movements that could compromise the safety of the lift. Communicate with the crane operator or lifting team to ensure coordinated and safe operations.

    3. Properly attach the sling: Attach the round sling to the lifting equipment, such as a crane hook or hoist, using the appropriate method for your specific application. The attachment method may involve a master link, a shackle, or a hook, depending on the lifting equipment and sling configuration.

    4. Position the load: Position the load so that it is centered and balanced within the round sling. Make sure that the load does not exceed the sling's rated capacity. Distribute the weight evenly to prevent any stress concentrations on a single point.

    5. Check the sling's angle and choke: The angle at which the sling is used affects its capacity. Ensure that the sling angle does not exceed the specified limits provided by the manufacturer. Additionally, avoid excessive choking of the sling on sharp edges or corners of the load, as this can cause damage.

    6. Prepare the lifting area: Clear the area where the lifting operation will take place. Remove any obstacles or hazards that could interfere with the hoisting process. Ensure that there is enough space for the load to be lifted and moved safely.

    7. Monitor the lift: Continuously monitor the round sling and its attachment points during the lifting process. Regularly check for any signs of wear, slippage, or deformities. If any issues are detected, immediately stop the lift and address them before continuing.

    8. Lower the load carefully: When lowering the load, maintain control and ensure that it descends safely. Avoid sudden drops or impacts that could damage the equipment or surrounding structures.

    9. Properly store the sling: After use, store the round sling in a clean and dry environment away from direct sunlight, extreme temperatures, and chemicals that could degrade its strength and performance. Coiling the sling properly helps avoid twists or kinks that could compromise its integrity.

    Remember, these guidelines are general, and it is essential to follow the specific instructions provided by the manufacturer for the round sling and any accompanying lifting equipment. Safety should always be the top priority, and if you have any doubts or concerns, consult a qualified professional or contact the sling manufacturer for further guidance.

  • Baoshili has been selected into the brand library of internationally renowned FAB factory construction engineering companies, and its business in the engineering field has been fully accelerated!

    On July 23, Baoshili successfully entered the brand library of an internationally renowned FAB plant construction engineering company and established a supplier code. Baoshili officially became the brand provider of PFA parts for the chemical supply and recovery pipeline system in the FAB plant construction. This important progress marks that Baoshili's business in the engineering field will be fully accelerated.

     



     

    This internationally renowned FAB plant construction engineering company has a history of more than 70 years. It is affiliated to a Fortune 500 engineering group and occupies a leading position in the field of high-tech industrial engineering. Its business includes engineering consulting, engineering design, engineering contracting, facility management, product manufacturing, etc. Especially in the field of FAB plant construction, this leading enterprise has rich experience in semiconductor engineering projects, has created many well-known projects at home and abroad, and has provided engineering services to more than 100 Fortune 500 customers.

    01

    Provide high-purity PFA parts
    Baoshili enters the brand library of internationally renowned companies

     

     

    The chemicals used in FAB plants are mainly various acids, alkalis and organic liquids. The supply and recovery system pipelines of acid and alkali liquids are usually composed of PFA pipes and fittings. PFA pipes are recognized as ideal chemical transportation materials in the industry due to their superior acid and alkali corrosion resistance, smooth inner wall, wear resistance and cleanliness. The cooperation between Baoshili and the internationally renowned FAB plant construction engineering company focuses on providing semiconductor-grade PFA pipe fittings and PFA pipes to meet the stringent requirements for clean room construction in FAB plant construction.

     



     

    Currently, Baoshili is one of the few companies in China that can produce semiconductor-grade Ultra-Clean PFA Tube, Ultra-Clean PFA Connector and other parts. With its authoritatively certified brand power, professional production and manufacturing capabilities and proprietary technology, Baoshili has successfully entered the brand library of this internationally renowned FAB factory construction engineering company.

    02

    Close cooperation
    Promote the comprehensive localization of the industry

     

     

    In the past, the chemical supply and recycling system pipelines required for domestic large-scale integrated circuit production lines were mostly contracted and constructed by overseas companies. However, with the progress of the domestic integrated circuit manufacturing industry, domestic first-class integrated circuit factory construction companies have begun to reverse this trend, and this internationally renowned FAB factory construction engineering company is one of the typical representatives.

     



     

    At the same time, high-purity, semiconductor-grade PFA pipes and parts are still in the development stage in China. Baoshili is one of the first companies in China to break the "technical barriers". Through independent research and development, it has created semiconductor-grade high-purity PFA parts, assisted the construction of domestic first-class FAB plants, and jointly promoted the comprehensive localization of the semiconductor industry.

  • Theoretical basis for tube sheet calculation

    1. Theoretical basis for tube sheet calculation

     

    The structure of shell and tube heat exchangers is complex, and there are many factors that affect the strength of the tube sheet. In particular, the tube sheet of fixed tube sheet heat exchangers is subjected to the most complex force. The design specifications of various countries basically consider the tube sheet as a circular flat plate that bears uniformly distributed loads, is placed on an elastic foundation, and is uniformly weakened by the tube holes (Figure 1).

     

    Due to the many factors that affect the strength of the tube sheet, it is difficult and complex to accurately analyze the strength of the tube sheet. Therefore, various countries simplify and assume the formula for calculating the thickness of the tube sheet to obtain an approximate formula.

     

    The loads that cause stress on the tube sheet include pressure (tube side pressure Pt, shell side pressure Ps), thermal expansion difference between the tube and shell, and flange torque. The mechanical model of the calculation method for the tube sheet of the heat exchanger is shown in Figure 2.

     

    1.1 The design specifications of various countries consider the following factors to varying degrees for the tube sheets:

    1) Simplifying the actual tube sheet into a homogeneous equivalent circular flat plate based on equivalent elasticity weakened by regular arrangement of tube holes and reinforced by tubes has been adopted by most countries' tube plate specifications today.

    2) The narrow non piping area around the tube sheet is simplified as a circular solid plate based on its area.

    3) The edge of the tube sheet can have various types of connection structures, which may include shell side cylinders, channel cylinders, flanges, bolts, gaskets, and other components. Calculate according to the actual elastic constraint conditions of each component on the edge of the tube sheet.

    4) Consider the effect of flange torque on the tube sheet.

    5) Consider the temperature difference stress caused by the thermal expansion difference between the heat exchange tube and the shell side cylinder, as well as the temperature stress caused by the temperature difference at various points on the tube sheet.

    6)Calculate various equivalent elastic constants and strength parameters converted from porous plates with heat exchange tubes to equivalent solid plates.

     

     

    1.2 Theoretical basis for GB151 tube sheet calculation

    The mechanical model considers the tube plate as an axial symmetry structure and assumes that the tubesheets at both ends of the heat exchanger have the same material and thickness. For fixed tube sheet heat exchangers, the two tube sheets should also have the same boundary support conditions.

     

    1) The supporting effect of tube bundle on tube sheet

    Consider the tube sheet as an equivalent circular flat plate uniformly weakened and placed on an elastic foundation. This is because in the structure of shell and tube heat exchangers, the diameter of the majority of tubes is relatively small compared to the diameter of the tube sheet, and the number of tubes is sufficient. It is assumed that they are uniformly distributed on the tube sheet, so the support effect of each discrete heat exchange tube on the tube sheet can be considered uniform and continuous, and the load borne by the tube sheet is also considered uniformly distributed.

     

    The tube bundle has a restraining effect on the deflection and rotation angle of the tube sheet under external loads. The restraining effect of the tube bundle can reduce the deflection of the tube sheet and lower the stress in the tube sheet. The tube bundle has a restraining effect on the angle of the tube sheet. Through analysis and calculation of actual parameters, it was found that the restraining effect of the tube bundle on the angle of the tube sheet has a very small impact on the strength of the tube sheet and can be completely ignored. Therefore, this

     

    The specification does not consider the constraint effect of tube bundles on the corner of the tube sheet, but only considers the constraint effect of tube bundles on the deflection of the tube sheet. For fixed tube sheet heat exchangers, the tube reinforcement coefficient K is used to represent the tube sheet.

     

    The bending stiffness of the perforated tube plate is η D

    The elastic foundation coefficient N of the tube bundle represents the pressure load required to be applied on the surface of the tube plate to cause unit length deformation (elongation or shortening) of the tube bundle in the axial direction.

     

    the pipe reinforcement coefficient K and substitute it into the expressions D and N, so that ν P=0.3:

    This coefficient indicates the strength of the elastic foundation relative to the tube plate's inherent bending stiffness, reflecting the enhanced load-bearing capacity of the tube bundle on the plate. It is a crucial parameter that characterizes the strengthening effect of the tube bundle on the plate. If the elastic foundation of the plate is weak, the enhancing effect of the heat exchange tubes is minimal, resulting in a small K value. Consequently, the plate's deflection and bending moment distribution resemble those of ordinary circular plates lacking an elastic foundation. Specifically, when K equals zero, the plate becomes an ordinary circular plate. Based on the theory of elastic foundation circular plates, the plate's deflection is not solely determined by the tube's strengthening coefficient K, but also by its peripheral support and additional loads, quantitatively represented by the total bending moment coefficient m.

     

    When the periphery of the tube sheet is simply supported, MR=0, then m=0; When the periphery of the tube sheet is fixed, the corner of the edge of the tube sheet φ R=0, from which a specific value of m can be obtained (the expression is omitted); When the periphery of the tube plate only bears the action of bending moment, i.e. VR=0, then m=∞.

    Under certain boundary support conditions, as the K value gradually increases, the deflection and bending moment of the tubesheet exhibit a attenuation and wavy distribution from the periphery to the center. The larger the K value, the faster the attenuation and the more wave numbers. During the process of increasing K value, when passing through a certain boundary K value, new waves will appear in the distribution curve. At the center of the plate, the curve changes from concave (or concave) to concave (or concave). Solving the derivative equation of the distribution curve can obtain the K boundary value of the curve with an increase in wave number.

     

    Taking the simple support around the tube sheet as an example, as the strengthening coefficient K of the tube increases, the radial bending moment distribution curve and the boundary K value when new waves appear are shown in Figure 31. At the same time, it can be seen that the radial extreme value also moves away from the center of the tube sheet towards the periphery as the K value increases.

     

    For the elastic foundation plate with peripheral fixed support, the radial bending moment distribution shows a similar trend with the change of K value, as shown in Figure 3. The difference from a simply supported boundary is that the maximum radial bending moment of the elastic foundation plate supported by a fixed boundary is always located around the circular plate, while the extreme point of the second radial bending moment moves away from the center of the plate and towards the periphery as K increases.

     

    For floating head and filled box heat exchanger tube sheets, the modulus K of the tube bundle is similar to the elastic foundation coefficient N of the fixed tube sheet, which also reflects the strengthening effect of the tube bundle as an elastic foundation on the tube sheet.

     

    2) The weakening effect of tube holes on tube sheets

    The tube sheet is densely covered with dispersed tube holes, so the tube holes have a weakening effect on the tube sheet. The weakening effect of tube holes on the tube sheet has two aspects:

     

    The overall weakening effect on the tube sheet reduces both the stiffness and strength of the tube sheet, and there is local stress concentration at the edge of the tube hole, only considering peak stress.

     

    This specification only considers the weakening effect of openings on the overall tube sheet, calculates the average equivalent stress as the basic design stress, that is, approximately considers the tube sheet as a uniformly and continuously weakened equivalent circular flat plate. For local stress concentration at the edge of the tube hole, only peak stress is considered. But it should be considered in fatigue design.

     

    The tube hole has a weakening effect on the tube sheet, but also considers the strengthening effect of the pipe wall, so the stiffness weakening coefficient is used η And strength weakening coefficient μ。 According to elastic theory analysis and experiments, this specification stipulates η and μ= 0.4.

     

    3) Equivalent diameter of tube sheet layout area

    The calculation of the reinforcement coefficient for fixed tube sheets assumes that all pipes are uniformly distributed within the diameter range of the cylinder. In fact, under normal circumstances, there is a narrow non pipe area around the tube sheet, which reduces the stress at the edge of the tube sheet.

     

    The tube layout area is generally an irregular polygon, and now the equivalent circular pipe layout area is used instead of the polygonal pipe layout area. The value of the equivalent diameter Dt should make the supporting area of the tube on the tube sheet equal. The diameter size directly affects the stress magnitude and distribution of the tube plate. In the stress calculation of the fixed tube sheet in GB151, the stress located at the junction of the annular plate and the pipe layout area is approximately taken as the stress of the full pipe layout tube plate at a radius of Dt/2. Therefore, the standard limits this calculation method to only be applicable to situations where the non pipe layout area around the tube plate is narrow, that is, when the non dimensional width k of the non pipe layout area around the tube sheet is small, k=K (1)- ρ t) ≤ 1.

     

    Whether it is a fixed tube sheet heat exchanger, or a floating head or filled box heat exchanger, when calculating the area of the tube layout area, it is assumed that the tubes are uniformly covered within the range of the tube layout area.

     

    Assuming there are n heat exchange tubes with a spacing of S. For a triangular arrangement of tube holes, the supporting effect of each tube on the tube sheet is the hexagonal area centered on the center of the tube hole and with S as its inner tangent diameter, i.e;

     

    For tubes with square arrangement of tube holes, the supporting area of each tube on the tube sheet is a square area centered on the center of the tube hole and with S as the side length, i.e. S2.

     

    The tube sheet layout area is the area enclosed by connecting the supporting area of the outermost tube of the tube sheet, including the supporting area of the outermost tube itself.

     

    For a single pass heat exchanger tube sheet with uniformly distributed heat exchange tubes, the supporting area of all n heat exchange tubes on the tube sheet is the area of the tube layout area.

     

    4) Consider the bending effect of the tube sheet, as well as the tensile effect of the tube sheet and flange along their central plane.

     

    5) Assuming that when the flange deforms, the shape of its cross-section remains unchanged, but only the rotation and radial displacement of the center of gravity around the ring section. Due to this rotation and radial displacement, the radial displacement at the connection point between the flange and the center surface of the tube sheet should be coordinated and consistent with the radial displacement along the center surface of the tube sheet itself.

     

    6) Due to temperature expansion difference γ The axial displacement of the shell wall caused by the shell side pressure ps and the tube side pressure pt should be coordinated and consistent with the axial displacement of the tube bundle and tube sheet system around the tube sheet.

     

    7) The corner of the tube sheet edge is constrained by the shell, flange, channel, bolt, and gasket system, and its corner should be coordinated and consistent at the connection part.

     

    8) When the tube sheet is also used as a flange, the influence of flange torque on the stress of the tube sheet is considered. In order to ensure sealing, it is stipulated that the flange stress needs to be checked for the extended part of the tube sheet that also serves as a flange. At this time, when calculating the flange torque, it is considered that the tube sheet and flange jointly bear the external force moment, so the ground force moment borne by the flange will be reduced.

     

     

    About us

    Wuxi Changrun has provided high-quality tube sheets, nozzles, flanges, and customized forgings for heat exchangers, boilers, pressure vessels, etc. to many well-known petrochemical enterprises at home and abroad. Our customers include PetroChina, Sinopec, Chevron, Bayer, Shell, BASF, etc. Send your drawings to sales@wuxichangrun.com We will provide you with the best quotation and the highest quality products.

    tube sheets

     

  • What should you pay attention to when using low-temperature pressure vessels

    Structural design

    The structural design of low-temperature pressure vessels should consider sufficient flexibility, and the main requirements are as follows:

    ① The structure should be as simple as possible to reduce the constraints between welded components;

    ② Structural design should avoid generating excessive temperature gradients;

    ③ Sharp changes in the cross-section should be avoided as much as possible to reduce local stress concentration. The inner end of the plug-in nozzle should be polished into a rounded corner to ensure a smooth transition;

    ④ The connection welds of attachments should not be discontinuous or spot welded;

    ⑤ The saddle, manifold lug, support leg (excluding spherical tanks) or skirt of the container should be equipped with a pad or connecting plate to avoid direct welding with the container shell. The pad or connecting plate should be considered based on low-temperature materials;

    ⑥ The reinforcement of takeover should be carried out as much as possible using integral reinforcement or thick walled pipe reinforcement. If reinforcement pads are used, the weld seam should have a smooth transition;

    ⑦ For containers that cannot undergo overall heat treatment, if the welded components need to be stress relieved, consideration should be given to the individual heat treatment of the components.

     

     

     

    Opening for connecting pipes

    The opening of the connecting pipe for low-temperature pressure vessels should be avoided as much as possible from the main weld seam and its surrounding area. If it is necessary to open a hole in the weld seam area, it should comply with the requirements of relevant standards.

    The connecting pipes on low-temperature pressure vessels should meet the following requirements:

    ① The wall thickness of the section welded to the shell should not be less than 5mm. For pipes with a diameter of DN ≤ 50mm, thick walled pipes should be used, and the extended part should be made of ordinary seamless steel pipes with a wall thickness;

    ② Bends made by simmering or pressing should be used at bends, and straight pipe welding (shrimp elbows) should not be used;

    ③ For plug-in nozzles, the sharp corners of the inner pipe end of the shell wall need to be turned or polished to a rounded corner of R ≥ 3mm;

    ④ The longitudinal weld seam and the circumferential weld seam between pipe sections when using coiled pipes for takeover should adopt a fully welded structure;

    ⑤ For hazardous media that are extremely flammable or highly toxic, or when the pressure is ≥ 1.6 MPa, The T-shaped joint should adopt a seamless extruded tee or a structure with thickened pipe openings and welding.

    Forged Nozzle

     

     

    Flange

    Butt welded flanges should be used for flanges that meet the following conditions:

    ① Container flanges with a design pressure of ≥ 1.60MPa and containing highly flammable or toxic media, or connecting flanges with significant external loads;

    ② Vessel flanges and connecting flanges with a design pressure of ≥ 2.50MPa.

    Butt welded flanges should be produced using seamless forging or rolling processes, and it is not allowed to use thick steel plates for cutting; It is allowed to use structural steel or steel plates bent or welded, but post weld heat treatment is required. If steel plate bending is used, the steel plate should be cut into strips along the rolling direction. When bending, the surface of the steel plate should be parallel to the centerline of the flange, and ultrasonic testing must also be performed on the steel plate.

    pressure vessel flange

     

     

    Fasteners

    The main requirements are as follows:

    ①The bolts, stud, and other fasteners used for flanges of low-temperature pressure vessels shall not use general ferrite commodity fasteners matched with nuts. General commodity nuts are allowed to be used, but the operating temperature should not be lower than -40 ℃;

    ② Recommend using elastic bolts and studs with a core diameter not exceeding 0.9 times the thread root diameter and no thread in the middle;

    ③ For ferritic steel vessels with a design temperature not lower than -100 ℃, ferritic steel fasteners (studs, bolts, nuts, washers) should be used. For austenitic steel vessels with a design temperature lower than -100 ℃, austenitic steel fasteners should be used;

    ④ A2 grade austenitic steel commercial fasteners in accordance with GB 3098.6 "Mechanical Properties of Fasteners - Stainless Steel Bolts, Screws, and Studs" can be used in low-temperature pressure vessels not lower than -196 ℃;

    ⑤ For stress reducing conditions, when the adjusted impact test temperature is equal to or higher than -20 ℃, general ferrite commodity fasteners can be used.

    bolt stud nut

     

     

    Sealing gasket

    The commonly used sealing gaskets for low-temperature pressure vessels include gaskets made of metal materials (including semi metal gaskets) and non-metallic materials. The conditions and requirements are as follows.

    ① Metal materials used for sealing gaskets with temperatures below -40 ℃ should be austenitic stainless steel, copper, aluminum, and other metal materials that have no obvious transformation characteristics at low temperatures, including the metal strip of spiral wound gaskets, the shell of metal wrapped gaskets, and hollow or solid metal gaskets.

    ② Non metallic sealing gaskets should be made of materials that exhibit good elasticity at low temperatures, such as asbestos, flexible (expanded) graphite, polytetrafluoroethylene, etc. The usage conditions are as follows:

    The flange sealing gasket with a temperature not lower than -40 ℃ and a pressure not higher than 2.5MPa is allowed to use high-quality asbestos rubber sheets, asbestos free rubber sheets, flexible (expanded) graphite sheets, polyethylene sheets, etc; High quality asbestos rubber sheets soaked in paraffin are allowed for flange gaskets with a temperature not lower than -120 ℃ and a pressure not higher than 1.6MPa.

    spiral wound gasket

     

     

    Welding

    The main requirements are as follows.

    ① For A B. All C-class welds should adopt a fully penetrated structure. For Class D welds, except for the welding between the flange and the container wall, the welding between small diameter nozzles (DN ≤ 50mm) and thicker heads or cover plates, and the connection between pipe joints with internal threads and the container wall, which can be in accordance with the relevant provisions of HG 20582, full penetration structures should also be used.

    ② Before welding low-temperature pressure vessels, welding process evaluation should be carried out, with a focus on the low-temperature Charpy (V-notch) impact test of the weld seam and heat affected zone. The qualification index should be determined according to the requirements of the base material and should not be lower than the performance of the base material.

    ③ During the welding process, the welding wire energy should be strictly controlled within the range specified in the process evaluation. It is advisable to choose a smaller welding wire energy for multi pass welding.

    ④ The butt weld must be fully welded, and the excess height of the weld should be minimized as much as possible, not exceeding 10% of the thickness of the welded part, and not exceeding 3mm. The fillet weld should be smooth and not allowed to protrude outward. The surface of the weld seam should not have defects such as cracks, pores, and undercuts, and there should be no sharp shape changes. All transitions should be smooth.

    ⑤ Arc ignition is not allowed in non welding areas. Arc ignition should be carried out using arc plates or within the groove.

    ⑥ Welding attachments, fixtures, braces, etc. must use the same welding materials and welding processes as the shell material, and be welded by qualified formal welders. The length of the weld bead must not be less than 50mm.

    ⑦ Surface damage to containers caused by mechanical processing, welding, or assembly, such as scratches, welding scars, arc pits, and other defects, should be repaired and ground. The wall thickness after grinding shall not be less than the calculated thickness of the container plus corrosion allowance, and the grinding depth shall not exceed 5% of the nominal thickness of the container and shall not exceed 2mm.

    ⑧ Discontinuous or spot welded joints are not allowed.

     

     

    Wuxi Changrun has provided high-quality tube sheets, nozzles, flanges, and customized forgings for heat exchangers, boilers, pressure vessels, etc. to many well-known petrochemical enterprises at home and abroad. Our customers include PetroChina, Sinopec, Chevron, Bayer, Shell, BASF, etc. Send your drawings to sales@wuxichangrun.com We will provide you with the best quotation and the highest quality products.

     

  • 904L tube sheets and 904L flanges

    904L alloy steel has the following characteristics:

    904L is a highly alloyed austenitic stainless steel with low carbon content. This steel is designed for environments with harsh corrosion conditions. Initially, this alloy was developed for corrosion resistance in dilute sulfuric acid. This feature has been proven to be very successful through years of practical application. 904L has been standardized in many countries and has been approved for use in the manufacture of pressure vessels. 904L alloy, like other commonly used CrNi austenitic steels, has good resistance to pitting and crevice corrosion, high resistance to stress corrosion cracking, good resistance to intergranular corrosion, good processability, and weldability. The maximum heating temperature during hot forging can reach 1180 degrees Celsius, and the minimum stop forging temperature is not less than 900 degrees Celsius. This steel can be hot formed at 1000-1150 degrees Celsius. The heat treatment process of this steel is 1100-1150 degrees Celsius, and it is rapidly cooled after heating. Although this steel can be welded using universal welding processes, the most appropriate welding methods are manual arc welding and tungsten inert gas arc welding. When using manual arc welding to weld plates with a diameter not exceeding 6mm, the diameter of the welding rod shall not exceed 2.5mm; When the plate thickness is greater than 6 millimeters, the diameter of the welding rod is less than 3.2 millimeters. When heat treatment is required after welding, it can be done by heating at 1075-1125 degrees Celsius and then rapidly cooling. When using tungsten inert gas arc welding, the filler metal can be used with the same welding rod. After welding, the weld seam must be pickled and passivated.

     

     

    904L metallographic structure

    904L is a completely austenitic structure, and compared to austenitic stainless steels with high molybdenum content, 904L is not sensitive to the precipitation of ferrite and alpha phase.

     

     

    Corrosion resistance of 904L

    Due to the low carbon content of 904L (maximum 0.020%), there will be no carbide precipitation under general heat treatment and welding conditions. This eliminates the risk of intergranular corrosion that occurs after general heat treatment and welding. Due to its high chromium nickel molybdenum content and the addition of copper, 904L can be passivated even in reducing environments such as sulfuric acid and formic acid. The high nickel content results in a lower corrosion rate even in the active state. In pure sulfuric acid with a concentration range of 0-98%, the usage temperature of 904L can reach up to 40 degrees Celsius. In pure phosphoric acid with a concentration range of 0-85%, its corrosion resistance is very good. Impurities have a strong impact on the corrosion resistance of industrial phosphoric acid produced by wet process technology. Among all types of phosphoric acid, 904L has better corrosion resistance than ordinary stainless steel. In highly oxidizing nitric acid, 904L has lower corrosion resistance compared to high alloyed steel grades without molybdenum. In hydrochloric acid, the use of 904L is limited to lower concentrations of 1-2%. Within this concentration range. The corrosion resistance of 904L is better than that of conventional stainless steel. 904L steel has high resistance to pitting corrosion. Its resistance to crevice corrosion is also very good in chloride solutions. The high nickel content of 904L reduces the corrosion rate in pits and crevices. Ordinary austenitic stainless steel may be sensitive to stress corrosion in an environment rich in chloride at temperatures above 60 degrees Celsius. By increasing the nickel content of the stainless steel, this sensitization can be reduced. Due to its high nickel content, 904L exhibits high resistance to stress corrosion cracking in chloride solutions, concentrated hydroxide solutions, and environments rich in hydrogen sulfide.

     

     

    904L Tube sheet 

    A 904L tube sheet is a component used in various industrial applications particularly in heat exchangers and condensers. The 904L stainless steel tube sheet is specifically chosen for its superior resistance to aggressive environments, such as those containing sulfuric acid, phosphoric acid, and chloride solutions. It offers exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking, making it highly suitable for applications in the chemical, petrochemical, and offshore industries. The use of 904L stainless steel tube sheets ensures the long-term reliability and performance of heat transfer equipment. Its corrosion resistance properties allow for extended service life and reduced maintenance requirements, resulting in cost savings and enhanced operational efficiency. Choose 904L tube sheets for superior corrosion resistance and reliable performance in demanding environments. Experience the benefits of this high-quality stainless steel alloy for your heat exchangers and condensers.

    stainless steel tube sheet

     

     

    904L flange

    904L flanges are commonly used in industries such as chemical processing, petrochemical, pharmaceutical, and offshore applications. Their resistance to corrosion makes them suitable for handling corrosive fluids and gases. Additionally, 904L flanges offer excellent strength, durability, and weldability, making them a reliable choice for critical applications. The use of 904L flanges can help ensure the integrity and longevity of piping systems by providing a robust and corrosion-resistant connection. They are available in various types, including slip-on, weld neck, blind, and threaded flanges, to suit different installation requirements. In summary, 904L flanges are specifically made from 904L stainless steel, which offers superior corrosion resistance in demanding environments. Their use can enhance the reliability and performance of piping systems, making them ideal for applications where corrosion resistance is paramount.

    Pipe flange

     

    904L application areas:

    904L alloy is a versatile material that can be applied in many industrial fields:

    1. Petroleum and petrochemical equipment, such as reactors in petrochemical equipment.

    2. Storage and transportation equipment for sulfuric acid, such as heat exchangers.

    3. The flue gas desulfurization device in power plants is mainly used in the tower body, flue, door panels, internal components, spray systems, etc. of the absorption tower.

    4. Scrubbers and fans in organic acid treatment systems.

     

     

    Similar grades

    GB/T UNS AISI/ASTM ID W.Nr

    00Cr20Ni25Mo4.5Cu

    N08904 904L F904L 1.4539

     

     

    904L chemical composition

    C

    Si Mn P S Cr Ni Mo Cu Fe

    0.02

    1 2 0.045 0.035 19-23 23-28 4-5 1-2  

     

     

    Mechanical properties

    Tensile strength Yield Strength Elongation Density Melting point
    RmN/mm Rp0.2N/mm A5% 8.0g/cm3 1300-1390℃

     

     

     

    Wuxi Changrun has provided high-quality tube sheets, nozzles, flanges, and customized forgings for heat exchangers, boilers, pressure vessels, etc. to many well-known petrochemical enterprises at home and abroad. Our customers include PetroChina, Sinopec, Chevron, Bayer, Shell, BASF, etc. Send your drawings to sales@wuxichangrun.com We will provide you with the best quotation and the highest quality products.

     

  • What is the BS EN standard for webbing sling?

    If you are in the lifting and rigging industry, you are likely familiar with webbing slings. Webbing slings are an essential lifting gear used for various applications. They are made from durable and flexible materials, such as polyester or nylon, and feature a simple yet effective design. In this blog post, we will explore the BS EN standard for webbing slings and its relevance in ensuring safety and quality in the industry.

     

    Understanding BS EN Standard

     

    The BS EN standard, also known as the British Standard European Norm, is a set of guidelines and regulations established by the European Committee for Standardization (CEN). These standards define the requirements and specifications for various products and processes to ensure safety, reliability, and compatibility across different industries.

    For webbing slings, the BS EN standard that applies is BS EN 1492-1:2000. This standard specifically focuses on flat woven webbing slings made of synthetic fibres. It provides detailed guidelines on the manufacturing, labeling, and safe use of webbing slings.

     

    Importance of BS EN Standard for Webbing Slings

     

    The BS EN standard plays a crucial role in the lifting and rigging industry for several reasons:

     

    1. Safety Assurance: Compliance with the BS EN standard ensures that webbing slings have been tested and meet specific safety requirements. This guarantees that the slings are capable of withstanding the expected loads and stresses during lifting operations, reducing the risk of accidents or failures.

     

    2. Quality Control: The standard also sets stringent guidelines for the manufacturing and quality control processes of webbing slings. This helps ensure consistent quality and performance across different manufacturers and products. By using BS EN compliant slings, you can be confident in their reliability and durability.

     

    3. International Recognition: The BS EN standard is widely recognized and accepted internationally. It provides a common framework for manufacturers, suppliers, and end-users to ensure compatibility and compliance with safety regulations. This makes it easier to source webbing slings from reputable manufacturers worldwide, such as US Webbing Sling Manufacturers.

     

    Why Choose US Webbing Sling and US Webbing Sling Manufacturers

     

    When it comes to webbing slings, US Webbing Sling and US Webbing Sling Manufacturers are renowned for their commitment to quality and customer satisfaction. They adhere to the highest industry standards, including the BS EN 1492-1:2000 standard, to deliver reliable and safe lifting equipment.

     

    US Webbing Sling Manufacturers have an extensive range of webbing slings that meet the BS EN standard specifications. They offer customizable options to suit different lifting requirements and have a proven track record of delivering superior products.

     

    Conclusion

     

    In conclusion, the BS EN standard, specifically BS EN 1492-1:2000, is the benchmark for webbing slings in terms of safety and quality assurance. Choosing webbing slings from reputable manufacturers, like US Webbing Sling Manufacturers, ensures compliance with this standard and provides peace of mind in the lifting and rigging operations. Always prioritize safety and quality when selecting lifting gear to ensure smooth and secure lifting operations.

     

  • Exploring PES Hollow Fiber Ultrafiltration Membrane An Energy-Efficient Water Treatment Tool

    In today's water treatment field, PES hollow fiber ultrafiltration membrane is renowned for its exceptional chemical stability and mechanical strength, making it a highly favored element in water treatment. Made from polyethersulfone (PES), the PES hollow fiber ultrafiltration membrane offers various advantages such as low working pressure, low energy consumption, self-cleaning functionality, easy maintenance, and a small footprint. It has become an energy-saving, environmentally friendly water treatment technology widely applied in different areas.

     

     

     

    The unique material characteristics of PES hollow fiber ultrafiltration membrane bring numerous benefits to the water treatment industry. Its low working pressure and low operational energy consumption make it an efficient and energy-saving water treatment option. Moreover, its self-cleaning function significantly reduces maintenance frequency, saving users valuable time and costs.

     

     

     

    The compact design of PES hollow fiber ultrafiltration membrane provides more space and flexibility for water treatment equipment planning, making it a technologically advanced and user-friendly water treatment technology. Users can conveniently assemble and adjust the equipment to meet different industrial and commercial needs.

     

     

     

    PES hollow fiber ultrafiltration membrane is an environmentally friendly technology that not only contributes outstandingly to energy-saving but also reduces negative environmental impacts through its efficient water treatment performance. It finds extensive applications in industrial water recycling, drinking water purification, wastewater treatment, and other fields, contributing to efficient water resource utilization and sustainable environmental development.

     

     

     

    In conclusion, PES hollow fiber ultrafiltration membrane, with its unique material and excellent performance, offers new possibilities in the water treatment field. Its energy-saving, environmentally friendly, and easy maintenance characteristics make it an indispensable part of today's water treatment industry, providing robust support for the sustainable utilization of clean water resources.

  • To Choose Serial Port Barcode Scanner or Network Port Barcode Scanner

    Serial port barcode scanner:

     

    Serial port barcode scanners are generally used in scenarios that require communication with computers or other devices through the serial port. It can transmit scanned barcode or QR code data to computers or other devices to achieve fast and accurate transmission of data.

     

    Application scenarios:

     

    Product traceability on the production line: On the production line, each product is labeled with a unique barcode or QR code. By using a serial port scanner, the information of each product can be read quickly and accurately to achieve traceability of the production line and management.

     

    Warehouse management: In the warehouse, each goods is labeled with a unique barcode or QR code. By using a serial port barcode scanner, the goods can be managed quickly and accurately in and out of the warehouse.

     

    Network port barcode scanner:

     

    Network port barcode scanners are suitable for that require communication with computers or other devices through the network. It can transmit scanned barcode or QR code data to computers or other devices through the network to achieve remote transmission and sharing of data.

     

    Application scenarios:

     

    Logistics and delivery: In the field of logistics and distribution, since cargo information needs to be transmitted to a remote logistics management system, the use of network port code scanners can more conveniently realize remote transmission and sharing of data.

     

    Retail stores: Some large retail stores may need to transmit sales data to the back-end computer system for statistics and analysis. Using a network port scanner can achieve data transmission and management more efficiently.

     

    In summary, the choice of using a serial port barcode scanner or a network port barcode scanner needs to be decided based on the actual application scenarios and needs. If you need to perform serial communication with a computer or other device, or if you need to read a large amount of barcode or QR code data quickly and accurately, you can choose to use a serial port scanner. If you need to transmit data over the network or share data remotely, you can choose to use a network port scanner.

     

    iMARCONE is professional barcode scanner manufacturer, we have full range of barcode scanner, including 2D handheld barcode scannerwireless barcode scannerdesktop barcode scanner, as well as industrial barcode scanner, DPM code scannerPDA and so on.

  • What Does Cell on Wheels ( COW) Stand for in Telecom?

    In the field of telecommunications, "COW" stands for "Cell on Wheels." A Cell on Wheels is a portable mobile cell site that can be quickly deployed to provide temporary wireless network coverage in areas where there is either no existing coverage or where additional capacity is needed temporarily. Here's a breakdown of the term and its significance: 

    1. Cell: In the context of telecommunications, a "cell" refers to a geographic area covered by a wireless network. Each cell is served by a base station, which facilitates communication between mobile devices and the network infrastructure. 

    2. on Wheels: "On Wheels" refers to the mobility of the Cell on Wheels unit. It is typically mounted on a trailer, truck, or other mobile platform, allowing it to be easily transported and deployed as needed.  

    cell on wheels cow base station

    The Cell on Wheels concept allows telecommunication providers to rapidly address coverage gaps or increased demand in specific areas. Here are some key features and applications of Cell on Wheels: 

    1. Rapid Deployment: COWs are designed for quick setup and deployment, allowing telecommunication providers to respond rapidly to emergencies, special events, or network outages. They can be transported to a site, positioned, and operational within a short period. 

    2. Temporary Coverage: COWs are typically used to provide temporary coverage in areas where permanent infrastructure is not yet in place or where additional capacity is needed temporarily. Examples include remote or rural areas, disaster-stricken regions, or crowded events like concerts or sports competitions. 

    3. Flexibility: COWs can support various wireless technologies and network standards, such as 2G, 3G, 4G LTE, and even 5G, depending on the equipment installed. They can be customized to accommodate different frequency bands and network requirements. 

    4. Equipment and Infrastructure: A typical COW setup includes a telescoping or extendable tower or mast to elevate the antennas, base station equipment, power supply units, and necessary backhaul connectivity. COWs can be equipped with multiple antennas to provide coverage in different directions or sectors. 

    5. Temporary Backhaul Connectivity: COWs require a temporary backhaul connection to connect the mobile site to the core network. This can be achieved through methods like satellite links, microwave links, or temporary wired connections. 

    30m cell on wheels cow

    Cell on Wheels units serve as a flexible solution for extending wireless network coverage and capacity in temporary or underserved areas. They play a crucial role in maintaining communication services during emergencies, facilitating connectivity at events, and bridging coverage gaps as telecommunication infrastructure is being developed or repaired.



    Learn more at www.alttower.com

     

  • What is A Rooftop Tower?

    A rooftop tower, also known as a rooftop base station or rooftop site, refers to a telecommunication tower or antenna system that is installed on the rooftop of a building or structure. It is commonly used in urban areas where land availability is limited or when it is more practical to place the tower on an existing structure rather than constructing a standalone tower.  

    roof tower telecom

    Here are some key features and characteristics of rooftop towers: 

    1. Location: Rooftop towers are installed on the rooftops of buildings, including commercial buildings, residential complexes, industrial facilities, and other structures. They make use of the available space on the rooftop to house antennas, equipment cabinets, and other telecommunications infrastructure.  

    2. Space Efficiency: Rooftop towers are designed to maximize the use of limited space. By utilizing existing rooftops, they eliminate the need for additional land or ground space that would be required for traditional tower installations. This space-efficient design is particularly advantageous in densely populated urban areas where land is scarce and expensive.  

    3. Aesthetic Considerations: Rooftop towers are often designed to blend with the existing building or structure, taking aesthetics into account. They can be camouflaged or designed to be visually unobtrusive, minimizing the impact on the building's appearance and the surrounding environment.  

    4. Infrastructure Integration: Rooftop towers are integrated with the infrastructure of the building they are installed on. They may utilize the building's power supply and communication networks, reducing the need for additional infrastructure installations. This integration simplifies the deployment process and reduces costs.  

    roof top telecom tower

    5. Wireless Coverage: Rooftop towers are primarily used to enhance wireless coverage in urban areas. They house antennas and other equipment that transmit and receive wireless signals for various communication services, such as cellular networks, Wi-Fi, and radio broadcasting. By placing the antennas at an elevated position on the rooftop, they can provide better coverage and signal strength to the surrounding area. 

    6. Regulatory Considerations: The installation of rooftop towers is subject to local regulations, building codes, and permits. Specific requirements may vary depending on the jurisdiction and the height and location of the tower. Compliance with safety standards and structural considerations are essential to ensure the stability and integrity of the building and the tower itself.  

     

    Rooftop towers offer a practical solution for expanding wireless coverage and network capacity in urban areas, where traditional ground-based towers may not be feasible. They capitalize on existing structures and available space while minimizing the visual impact on the surrounding environment.



    Learn more at www.alttower.com