• What is Special About Diaphragm Valves?

    As a special type of valve, diaphragm valves offer significant advantages in industrial applications. Compared to conventional valves, diaphragm valves have many unique features in terms of structure, working principle, performance, and application scenarios.

     

    The Special Features of Diaphragm Valves

    Diaphragm Design

    1. Flexible Diaphragm: The most notable feature of diaphragm valves is the use of a flexible diaphragm to isolate the fluid from the internal moving parts of the valve body. This design effectively prevents fluid corrosion and contamination of the stem, seat, and other components.

    2. Multiple Materials: The diaphragm can be made from various materials such as rubber or fluoroplastic to accommodate the characteristics and requirements of different media.

     

    Excellent Sealing

    Due to the tight contact between the diaphragm and the valve seat, diaphragm valves have excellent sealing performance, effectively preventing fluid leakage. They are especially suitable for applications requiring high sealing integrity.

     

    Fluid Isolation

    The design of diaphragm valves ensures that the fluid only comes into contact with the diaphragm and the inner walls of the valve body, not with the stem or other components. This isolation design is particularly suitable for industries with high purity requirements for the medium, such as pharmaceuticals, food, and electronics.

     

    Easy to Operate

    Simple Operation: The operating mechanism of diaphragm valves is straightforward. The valve can be opened and closed by rotating the handwheel or using an actuator. The operation is smooth, making diaphragm valves suitable for automated control systems.

     

    The Differences Between Diaphragm Valves and Regular Valves

    Structure Design

    Diaphragm Valve: Utilizes a flexible diaphragm to isolate the fluid from internal components, featuring a simple structure that is easy to clean and maintain.

    Common Valves: Such as gate valves, ball valves, butterfly valves, etc., typically employ metal or soft seals, with the fluid coming into direct contact with internal components such as the valve stem and seat, which may be subject to corrosion or contamination from the medium.

     

    Sealing Method

    Diaphragm Valve: Achieves sealing through the contact between the diaphragm and the valve seat, eliminating the need for packing seals and avoiding issues such as packing aging and leakage.

    Common Valves: Rely on packing glands or other sealing structures for sealing, which may experience leakage after long-term use, requiring regular maintenance and replacement of sealing components.

     

    Applicable Medium

    Diaphragm Valve: Suitable for corrosive media, high-purity media, and fluids containing particulate matter, especially strong acids, strong alkalis, pure water, food, and pharmaceuticals.

    Common Valves: Have a wide range of applications, but their adaptability to corrosive media and high-purity media is poor, requiring valves with special materials and structures to meet the requirements.

     

    Maintenance and Cleaning

    Diaphragm Valve: Due to its simple structure and the fact that the fluid only comes into contact with the diaphragm and the inner wall of the valve body, cleaning and maintenance are very convenient. Diaphragm replacement is also relatively simple and does not require disassembly of the entire valve.

    Common Valves: The internal structure is complex, and cleaning and maintenance are cumbersome, requiring professional personnel for operation. Additionally, the replacement of some components is difficult.

     

    Operation Life

    Diaphragm Valve: Due to the minimal impact and friction generated during the opening and closing process of diaphragm valves, the diaphragm and valve seat have a longer service life.

    Common Valves: Significant friction and impact may occur during the opening and closing process, leading to wear on the sealing surface and affecting the service life.

     

  • Cheap and Expensive Plastic Injection Molding

    Molding usually uses polypropylene, polyethylene, and acrylonitrile butadiene styrene . Because they are cheap and useful camparing with other kinds. The stuffs used should be determined by the product itself and its purpose.

    An injection mold generally costs depends on a number of factors, including size and complexity, impact the final price. To read more about the cost of injection molding, wecome to contact China FHZ Machinery Co., LTD..

    Among the more expensive materials used in plastic injection molding are Polycarbonate, Polysulfone, Teflon, Polyurethane and Acetal. These materials are generally stronger or have special properties that make them suitable for specialized functions. Additives and other components can make these plastics even more durable but do add to the price.

    Plastic injection moulds' materials with the lowest cost, generally polypropylene and polyethylene, are incredibly versatile and are used to make everything from milk jugs to car batteries. These are the materials most people use every day and low material costs help make mass production possible.

     

    The cost of the materials used in your project also depends on the design, the materials selected, and the quantity required to complete the project.

     

    There are a wide variety of machines used for injection molding. The cheapest option is a small desktop injection molding machine. Small desktop injection molding machines are the most cost-effective option for producing small quantities of parts. If your project requires large industrial molding machines operated by service providers and large manufacturers, you will have to spend a lot. Unlike small desktop injection molding machines, these large machines require professionals who can operate, maintain, and monitor the machines, which also adds additional costs.

    When thinking about what material to use for your plastic injection molding, it’s important to remember that the function of the product should determine the material used. Having an understanding of the options available and the prices associated with those materials will help you to make an informed decision.

     

  • Double-Depth Storage Racks

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    Storage racks are the most frequently used equipment in the warehouse. Now various kinds of racks are developed to meet the requirements of different goods and warehouses, double-depth rack is one of them. Do you know what double-depth storage shelves are?

    The double-depth rack is an upgraded version of the pallet rack. Compared with the ordinary rack, the double-depth rack saves a forklift aisle. Therefore, under the same warehouse area, the double-depth rack can store more products.

    Under normal circumstances, it is suitable for companies and enterprises with more goods to be used together with the corresponding forklifts. Widely used in tobacco, food and beverage, packaging and other industries, the specifications of such shelves can also be appropriately changed according to customer needs.

    QQ20180509184137

    Features of kingmorestorage double depth storage shelves:

    1. It is suitable for warehouses with low pickup rate.

    2. Same simple structure as pallet racks( frames, beams, row spacer, etc.).

    3. Since there are two rows of goods in the picking direction of the stackers, so it needs to be equipped with a special forklift, and the forklift channel needs to be about 3.3 meters.

    4. In a warehouse of the same area, compared with the single-deep racks, since there are 4 sets of racks in parallel, the channel position is reduced, and each storage line can store more than double the pallets, so the inventory is larger than the single-deep racks.

    5. The access operation of the back row goods will be affected and it is difficult for the shelves to be first in first out.

    6. The construction cost for each pallet is the lowest among all the warehouse systems.

     



     

  • Unlocking the Secrets of Reverse Osmosis Membranes A Comprehensive Guide

    Unlocking the Secrets of Reverse Osmosis Membranes: A Comprehensive Guide

     

    In today's realm of water treatment, reverse osmosis membrane technology stands out as a pivotal method for delivering high-purity, clean water resources. Understanding the intricacies of reverse osmosis membranes is key to harnessing their potential effectively. This comprehensive guide dives deep into the working principles, applications, and crucial operational and maintenance guidelines surrounding reverse osmosis membranes.

    Working Principles and Applications

    Reverse osmosis membranes operate on the principle of selectively allowing water molecules to pass through while blocking contaminants such as salts, minerals, and impurities. This makes them invaluable in various applications ranging from desalination to wastewater treatment and beyond.

    Operation Guide and Maintenance Tips

    Proper operation and maintenance are paramount for ensuring the longevity and efficiency of reverse osmosis membranes. From monitoring feed water quality to implementing routine cleaning procedures, this guide outlines step-by-step instructions to optimize membrane performance.

    Efficient Water Resource Utilization

    With water scarcity becoming an increasingly pressing issue, the efficient utilization of water resources is more critical than ever. Reverse osmosis membranes Water Purification offer a sustainable solution by enabling the purification and reuse of wastewater, ultimately conserving precious freshwater sources.

    Conclusion

    As the demand for clean water continues to escalate, the role of reverse osmosis membranes in meeting this need cannot be overstated. By delving into the workings of these membranes and implementing best practices outlined in this guide, we can pave the way towards a future where access to clean water is a reality for all.

  • How long do plastic injection molding last?

    The service life of plastic injection molds ranges from hundreds to more than a million times. The service life of plastic injection molds depends on their environment, materials, maintenance, production, design and other factors.

     

    1. Environment. The cleaner the environment, the longer the mold service life. The working conditions of plastic injection molding product will not only seriously affect the service life of the molds, but also the oil stains and other untimely cleaning will corrode the surface of plastic molds. Harsh and dirty environments will shorten the life of molds, while molds used in very clean environments can be used for decades.

     

    2. Materials. Injection molding are susceptible to wear and tear due to their lack of hardness. The material of the mold may vary depending on the details of the injection molding process of the required parts. Harder plastics will last longer than softer plastics. In addition, the machine that makes the mold contains more impurities, which may also interfere with the injection mold itself. The corrosion resistance of the product will be affected to a certain extent.

     

    3. Maintenance. Regular maintenance can improve the durability of the mold. Organizing and arranging personnel for regular maintenance is crucial to the service life of plastic injection molds, and can even extend the service life by several years. Therefore, it is also important to develop the habit of regular maintenance.

     

    4. Operations during production. Premature exhaust, long cooling time, and unhooking pins before the scheduled time are examples of such errors. Excessive force during fixing can easily cause mold deformation. Temperature control during the process can also help extend the life.

     

    5. Mold structure design. Ingenious mold structure design can improve efficiency and thus extend the life of the mold. Designers can also improve the service life of plastic injection molds by avoiding some defects during design.

     

  • Unveiling the Power of XPS Extruded Polystyrene Foam Your Ultimate Insulation Solution

    Extruded Polystyrene XPS Board

    Welcome to our blog where we delve into the world of XPS extruded polystyrene foam, a revolutionary material transforming the insulation landscape. In this post, we'll explore the remarkable features and versatile applications of XPS foam that make it a top choice for builders, architects, and DIY enthusiasts alike.

    1. Unmatched Thermal Performance:
      XPS foam stands out for its exceptional thermal insulation properties. Its closed-cell structure creates a formidable barrier against heat transfer, ensuring optimal energy efficiency in buildings. Whether it's insulating walls, roofs, or foundations, XPS foam excels in maintaining indoor comfort while significantly reducing energy costs.

    2. Strength and Durability:
      Beyond its insulation prowess, XPS foam boasts impressive strength and durability. With high compressive strength, it can withstand heavy loads without compromising its structural integrity. This makes it an ideal choice for various construction applications, including under slab insulation, inverted roofs, and road construction, where durability is paramount.
    3. Moisture Resistance for Longevity:
      One of the key advantages of XPS foam is its inherent resistance to moisture. Unlike other insulation materials, XPS foam remains unaffected by water, making it impervious to mold, mildew, and rot. This moisture resistance ensures the longevity of the insulation system, providing peace of mind to homeowners and builders alike.
    4. Environmental Sustainability:
      In an era of increasing environmental consciousness, XPS foam shines as a sustainable insulation solution. It is fully recyclable, allowing for the responsible management of resources and the reduction of waste. By choosing XPS foam, you're not only investing in energy efficiency but also contributing to a greener, more sustainable future for generations to come.
    5. In summary, XPS extruded polystyrene foam emerges as a game-changer in the realm of insulation, offering unmatched thermal performance, strength, durability, and environmental sustainability. Whether you're embarking on a new construction project or upgrading existing insulation, XPS foam proves to be the ultimate solution for achieving superior comfort, efficiency, and longevity. Join the XPS revolution today and elevate your insulation standards to new heights!



     

  • How to choose a high-quality rubber sheet dealer?

    With so many rubber sheet distributors on the market, narrowing down your options can be a challenge. Here are some key factors to consider when evaluating a distributor:

     

    1. Reputation and experience

    Look for a dealer with a good reputation and years of experience in the industry. Established distributors are more likely to have extensive product knowledge, excellent customer service, and a reliable supply chain.

     

    2. Product quality and certification

    Make sure your dealer's rubber sheets meet industry standards and certifications. Quality certifications, such as ISO 9001, demonstrate compliance with strict quality control processes and guarantee product reliability and performance.

     

    3. Product range and customization options

    Choose a distributor that offers a wide selection of rubber sheet materials, sizes and configurations to suit different applications. Additionally, ask if they have the ability to provide customized solutions based on your specific requirements.

     

    4. Customer support and services

    When dealing with technical products like rubber sheets, excellent customer support is crucial. Look for a dealer who can provide prompt customer service, technical support and after-sales support to resolve any issues or questions promptly.

     

    Conclusion: Find your ideal rubber sheet dispenser

     

    In summary, choosing the best rubber sheet distributor is a critical decision that can significantly impact your business and bottom line. By considering factors such as reputation, product quality, product range and customer support, you can identify a dealer that not only meets but exceeds your expectations. Remember to conduct thorough research, request samples, and seek advice from industry peers to make an informed decision. With the right dealer, you can confidently source high-quality rubber sheets, ensuring optimal performance and reliability in your application.

     

  • APFC/SVG/AHF secondary side of current transformer cannot be opened

    The improvement of power quality is mainly through power quality equipment and current signal and other parameters in the current transformer detection system, so as to correctly control the power quality problem in real time and improve the environment of the distribution system. 

    For capacitor bank, we usually only use a CT mounted on the power side for sampling. 

    For SVG APF, a set (3) CT is required for the three phases of the system, which is usually recommended to be installed on the load side.

    Current transformer is an electrical device used for measurement and protection. Its main function is to convert large current into small current to facilitate measurement, control and protection. In practical applications, the secondary side of the current transformer cannot be open-circuited for the following reasons:


    1. Principle of electromagnetic induction: The working principle of current transformer is based on the principle of electromagnetic induction, that is, when there is current passing through the primary side, a corresponding electromotive force will be generated on the secondary side. If the secondary side is open-circuited, the electromotive force cannot form a loop, causing the output signal of the transformer to be unable to be transmitted.

    2. Magnetic saturation phenomenon: When the primary side current of the current transformer is too large, the magnetic flux on the secondary side will also increase, which may lead to magnetic saturation. Magnetic saturation will cause the measurement error of the transformer to increase and may even damage the transformer. Therefore, in order to ensure the accuracy of measurement and the safe operation of the transformer, the secondary side cannot be open circuit.

    3. Thermal stability problem: The iron core of the current transformer will generate heat during operation. If the secondary side is open, the heat cannot be dissipated, which may cause the temperature of the transformer to rise. Excessive temperature will affect the performance and life of the transformer, and may even cause safety accidents such as fires. Therefore, in order to ensure the safe operation of the transformer, the secondary side cannot be open circuit.

    4. Protection function failure: The current transformer has a protective function in the power system. When short circuit, overload and other abnormal conditions occur on the primary side, the secondary side will induce corresponding current, thereby protecting the primary side equipment. If the secondary side is open-circuited, this protection function will fail, which may cause damage to the primary side equipment or a safety accident.

    5. Measurement error: The measurement error of the current transformer is related to the load on the secondary side. When the secondary side is open circuit, the measurement error will increase because there is no load. In order to ensure the accuracy of measurement, the secondary side cannot be open circuit.

    6. Affects the normal operation of the relay protection device: In the power system, the secondary side of the current transformer is usually connected to the relay protection device to protect the primary side equipment. If the secondary side is open-circuited, the relay protection device may not work properly, causing the protection function to fail.

    To sum up, in order to ensure the measurement accuracy, safe operation and effectiveness of the protection function of the current transformer, the secondary side cannot be open circuit. In practical applications, it should be ensured that the secondary side of the current transformer is always closed to avoid open circuit. At the same time, attention should also be paid to the selection, installation and maintenance of current transformers to ensure their normal operation in the power system.

    Current transformer

  • What company is kenmold?

     

    Kenmold exported 8 million US dollar prodcuts in Europe and North America market in 2017, including more than 300 injection tools and half million molded parts for automotive, home appliance, electronics and medical OEM industries.

     

    We have 22 high-precision CNC-Machines, including 2 sets of 5-axis high-speed machining center.

     

    We have 25 molding presses ranging from 50 tons though 1800 tons.

     

    We have a Class 4 clean room with grade 10,000 and 100,000 in house, certified with ISO 13485--Medical devices-quality management systems Requirements for regulatory purposes, that supports medical OEM molding and assembly.

     

    Customer satisfaction is the only standard to judge if it is a good mold or molded part.

     

    What Kenmold provide with oversea customers is beyond their expectation—I am not talking about the quality, less cost, in time delivery, or close communication, actually, every Kenmold staff treat the molds and molded parts like their own kids. Because each part is unique, when you build a mold for it, you have to think about why this mold? Why this design? Why the cavity has to be 2344 orH13? Is there any possibility to reduce cycling time one more second?

     

     

    Over 90% of our customers are from Europe and the United States. What is the most difficult thing to make the molds and molding the parts for Europe and North America customers? Communication. We have US offices in Arizona and Kentucky. With both Chinese and American teams we are able to provide our customers with 24-hour communication service. Even our technicians in the U.S. can be dispatched to our customers at any time for on-site meetings.

     

    Related reading:Plastic Injection Mold Tooling,Automotive Plastic Parts,Two Shot Injection Molding.

     

     

  • Seawater Desalination Systems An Innovative Solution to Water Scarcity

    With the rapid growth of the global population and the impact of climate change, freshwater resources have become a major challenge we face. Fortunately, technological advancements have made seawater desalination systems an innovative solution to address the issue of water scarcity. This blog will introduce what seawater desalination systems are, how they work, and their application areas.

     

     1.what are seawater desalination systems?

     

    Seawater desalination systems are technologies that convert seawater into usable water for drinking, irrigation, and other purposes. They remove salt and other impurities from seawater, transforming it into freshwater. Various techniques can be used in seawater desalination systems, including distillation, reverse osmosis, and electrodialysis.

     

    2.working principles of seawater desalination systems

     

    The working principles of seawater desalination systems vary depending on the technology employed. The most commonly used technique is reverse osmosis. Reverse osmosis seawater desalination systems utilize a series of membranes, which under pressure, filter out salt and impurities, leaving behind pure freshwater. This technology is efficient, reliable, and adaptable to various scale requirements.

     

     3.Application areas of seawater desalination systems

     

    Seawater desalination systems find widespread applications in many areas, particularly in regions facing water scarcity. They are extensively used for water supply, agricultural irrigation, industrial water usage, as well as on offshore platforms and ships. Seawater desalination systems not only address the issue of freshwater scarcity but also provide a renewable water resource, contributing to social and economic development.

     

     4.Advantages of seawater desalination systems

     

    Seawater desalination systems offer several advantages, including providing renewable water resources, reducing dependency on groundwater, and addressing droughts caused by climate change.

     

     conclusion:

     

    Seawater desalination systems, as an innovative solution to address water scarcity, hold tremendous potential. Through ongoing technological innovations and sustainable development efforts, seawater desalination systems can offer renewable freshwater resources globally, helping humanity overcome water resource challenges and achieve sustainable development goals.